Replace turbo cut-off valve. d. Allow at least two inches (51 . Remove regeneration valve and clean oil from diaphragm. KIT, AIR DRYER, WABCO TYPE TWIN. 0000037428 00000 n Metri-Pack Type Heater Connector. That number is found on the metal tag attached to the body of this air dryer. No air pressure build-up in system. Inspect compressor per manufacturers instructions. Torque Air Dryer System Saver 1200 Plus (Replaces Wabco 4324711010) (TR4324711010) Visit the Torque Store 44 ratings | 4 answered questions Lowest price in 30 days -17% $24998 Was: $299.99 FREE Returns Available at a lower price from other sellers that may not offer free Prime shipping. (48 pages). If no oil or other contaminants are present, replace regeneration valve assembly. Canada. $14.46 USD. . WABD1226-G, SAFETY VALVE, WABCO TYPE. 10 psi is taken from supply and secondary tanks. FITMENT: Replacement for Meritor S432-471-101-0, S4324711010 22-30 ft-lb (30-40 N m). 866-736-4222 (Toll Free) | | . Table D: System Saver Series. Dessicant saturated. There should be no water traps (low points) in the line before or after the air dryer. Skip to the end of the images gallery. 0000049093 00000 n We've been in the heavy duty truck and trailer parts business for decades, and started selling light truck accessories online in 2000. 0000037230 00000 n 100 watt / 12 volt DC heater element Thermostat Range: On-Temp - 45F, Off-Temp - 86F (7C, 30C) Discharge Line Dia: 1/2 ID minimum Discharge Line Length: Sufficient length to keep temperature at dryer inlet below 175F (80C) Max Pressure: 140 psi Min Governor Cut-Out Pressure: 115 psi Height: 11.2 (284mm) Width: 8.2 (208mm) 35. Troubleshooting. This product's warranty may depend on type and vocation. 0000001988 00000 n `` 3;M\. Install Econ valve to provide make-up air to compressor. $91.19 USD Not Yet Rated . Meritor WABCO System Saver 1200 Installation Manual (.pdf) 0000036105 00000 n For example, a number of 432 413 001 0 is equivalent to the aftermarket kit number R955205. This heater from WABCO has a calculated volume of .428. Purge valve washer installed upside-down. One-way check valve installed in system reservoir instead of, or with, pressure-controlled check valve. 0000007820 00000 n products Details List Part no. 0000043550 00000 n How the Air Dryer Works During system pressure build-up, compressed air passes into the air dryer where the filter system removes contaminants and passes the air into the drying stage. 100 watt / 12 volt DC heater element Thermostat Range: On-Temp - 45F, Off-Temp - 86F (7C, 30C) Discharge Line Dia: 1/2 ID minimum Discharge Line Length: Sufficient length to keep temperature at dryer inlet below 175F (80C) Max Pressure: 140 psi Min Governor Cut-Out Pressure: 115 psi Height: 11.2 (284mm) Width: 8.2 (208mm) This is the Meritor WABCO 4324130010 air dryer. There should be no water traps (low points) in the line before or after the air dryer. Download the System Saver 1200 Maintenance Manual, WABCO 432 420 923 2 System Saver 1200 Desiccant Cartridge, Formerly Meritor R950011, WABCO 4329012482 System Saver 1200 Oil Coalescing Desiccant Cartridge, Formerly Meritor R950068A, WABCO 8946074310 Metri-Pack Plug for System Saver Air Dryer Heaters, R109994 Desiccant Cartridge for Meritor WABCO System Saver 1200 and Bendix AD-SP Air Dryers, PTP Turbo Cut-Off Valve Repair Kit for System Saver 1200 Air Dryers, Replaces Meritor R950013, PTP Purge Valve Rebuild Kit for System Saver 1200 Air Dryers, Replaces Meritor R950014, PTP 12-Volt Heater/Thermostat Rebuild Kit for System Saver Air Dryers, Replaces Meritor R950015, WABCO 4324139242 24-Volt Heater Repair Kit for System Saver Air Dryers, Formerly Meritor R950016, R950017PTP Check Valve Rebuild Kit for System Saver 1200 Air Dryers, Replaces Meritor R950017, Meritor R950018 Pressure Relief Valve Rebuild Kit for Meritor WABCO System Saver 1200 Air Dryers, Wabco 4341003100 Pressure Controlled Check Valve For Use With System Saver Air Dryers, WABCO 2206D1226 Air Dryer Safety Valve, 3/8" NPT, Fits SS1200 & SS1800, Every 2-3 years or more often, depending on usage. System Saver Twin Parts/Troubleshooting Document System Saver Twin Installation Instructions Ordering a Meritor WABCO System Saver Twin air dryer We'll need a part number from your existing air dryer. Repair or replace as needed. 0000003328 00000 n Availability - If no Inventory shown, call regional CS. Some changes in plumbing and/or installation may be required. Ensure dryer purges when compressor unloads, Weekly, or as recommended by vehicle manufacturer, Drain purge tank (dedicated purge tank dryers), Check for moisture in the system tanks by opening the drain cock. Purge Valve Kit for WABCO SS1200 & SS1200 Plus Air Dryer Read more Less Availability - If no Inventory shown, call regional CS . . Add additional compressor discharge line before air dryer. Air dryer purges too often, perhaps as frequently as every 15 seconds, accompanied by excessive cycling of the compressor. Wabco air dryer troubleshooting The brand Wabco is Belgian. 4. . Section 8: Appendix V - Temporary Air Dryer . The leak may cause excessive compressor cycling or prevent the system from building air pressure. Repair/replace per manufacturers instructions. Rapid spitting of air from purge valve in small amounts. Lip must face UP (towards dryer). WABCO 4006110500 1200 System Saver Air Dryer, 12-Volts DC, Formerly Meritor R955205, WABCO 4006110510 1200 System Saver Air Dryer, 24-Volts, Formerly Meritor R955206, WABCO 4006110590 SS1200P Air Dryer, 12-Volts DC, Requires Purge Tank, Formerly Meritor R955300, Aftermarket R955205 Air Dryer, Replaces for Meritor WABCO 1200 System Saver Air Dryer, 12-Volts DC, WABCO 4324210330 System Saver 1200UP Air Dryer, Coalescing, 12-Volts DC, Formerly Meritor R955082, WABCO 4006110580 SS1200P Air Dryer, Oil Coalescing, 12-Volts DC, Formerly Meritor R955079. Connect heater electrical plug to heater receptacle. If replacing an existing SS1200 air dryer, you can find the model number on the metal tag. Compact Air Dryer for class 7 & 8 on-highway tractors. c. Mount the air dryer in a vertical position or within 30 of vertical, with the desiccant cartridge at the top. Haldex product 'Purge Valve Kit' (950014K): WABCO SS1200 Repair Kits, All Makes Like-Nu Air Dryers - Air Dryers - Air Dryer. No regeneration cycle. Troubleshooting. Complete SS1200 Plus Type Coalescing Air Dryer Assembly. Replaceable Spin-On Cartridge. Part# 815-4324139292 . Air governor has less than 16 psi (110 kPa) range. Conditions you may experience, and suggested solutions, appear in Table D. NOTE: The exploded view of the System Saver single canister air dryer in Figure 1.7 illustrates the location of components in the dryer. Thus, the company producesair dryers. NOTE: This procedure is for removing and replacing a unit. Repair kits, parts and components for rebuilding Wabco air dryers on trucks, trailers, busses, tractors and other heavy vehicles. One cartridge is drying air while the other is regenerating. Maintenance. dryers, 2s/1m (basic and standard), 2s/2m, 4s/2m and 4s/3m systems. Ships within 3 to 6 weeks. Temporary 1200 Plus Air Dryer Bypass Procedure TP-11132Issued 09-111 Technical Bulletin . Wabco 1200 air dryer rebuild Air Dryer Fleet Products Ltd. 206K views 9 years ago Mercedes Benz Truck WABCO Compressed Air Filter & Pressure Relief Valve Assembly jaleel da_sheik. Replace outlet check valve. 7 Black Rock Road Moisture that AIR DRYERS; WABCO TYPE; SS 1200; SS 1200 Categories. NOTE: For further information about System Saver E air dryers and, components, refer to Section 4 and Section 5. The Meritor WABCO System Saver 1200 air dryer is a popular, compact dryer found on many over-the-road trucks. Replace the air dryer. For assistance, call the Meritor OnTrac Customer Call Center. 0000049169 00000 n Moisture that, condenses out also collects in the base of the dryer. Remove one-way check valve. $15.47 USD Not Yet Rated | Write the First Review. 0000049070 00000 n Regeneration valve not shutting off regeneration airflow. This is a temporary bypass of the air dryer, and full repair of the unit . Repair kits, parts and components for rebuilding Wabco System Saver air dryers on trucks, trailers, busses, tractors and other heavy vehicles. Maintenance interval not followed. 0000015804 00000 n . Test the installation for correct operation. Inspect governor per manufacturers instructions. Inspect compressor. Product line Reman. Since then, we switched our online focus to the area where we really shine, heavy duty truck and trailer parts and have gained happy customers all over the world. 0000020697 00000 n Water, oil, or sludge in air system tanks. Part# 815-4324709212 . WABCO 1200E Manual Online: Troubleshooting. 2 Component Removal and Installation. Compact 1200 Series - 11.2" Tall. (48 pages), Manual will be automatically added to "My Manuals", Other Publications Related to Meritor WABCO System, Section 2: Component Removal and Installation, Operational Test for System Saver Series Air Dryers, Pressure-Controlled Check Valve Test - Regeneration Style Only, Section 5: Appendix II - Application Info, System Saver Series Installation Criteria, Section 6: Appendix III - Special Applications, Combo Tank Installation for Regeneration-Style Air Dryers, Meritor WABCO System Saver Series Single Cartridge Air Dryer Component Replacement Guide - Dedicated Purge, Meritor WABCO System Saver Series Single Cartridge Air Dryer Component Replacement Guide, Section 7: Appendix IV - Exploded View of System Saver 1200 Plus Series Air Dryer, 45 Section 7: Appendix IV - Exploded View of, Section 8: Appendix V - Temporary Air Dryer Bypass, Section 9: Appendix VI - Exploded View of, Page 18: Section 2: Component Removal And Installation, Page 19: Component Removal And Installation, Page 24: Pressure-Controlled Check Valve (Pccv), Page 28: Section 3: Troubleshooting And Testing, Page 36: Pressure-Controlled Check Valve Test - Regeneration Style Only, Page 38: Section 4: Appendix I - Glossary, Page 39: Section 5: Appendix Ii - Application Info, Page 40: System Saver Series Installation Criteria, Page 41: Section 6: Appendix Iii - Special Applications, Page 45: Combo Tank Installation For Regeneration-Style Air Dryers, Page 47: Meritor Wabco System Saver Series Single Cartridge Air Dryer Component Replacement Guide - Dedicated Purge, Page 48: Meritor Wabco System Saver Series Single Cartridge Air Dryer Component Replacement Guide, Page 49: Section 7: Appendix Iv - Exploded View Of System Saver 1200 Plus Series Air Dryer, Page 50: Section 8: Appendix V - Temporary Air Dryer Bypass, Page 51: Section 9: Appendix Vi - Exploded View Of. 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Wabco air dryers on trucks, trailers, busses, tractors and other heavy vehicles regional. Wabco has a calculated volume of.428 to provide make-up air to compressor or within 30 of vertical, the. Black Rock Road Moisture that air dryers and, components, refer Section... 0000049070 00000 n water, oil, or with, pressure-controlled check valve installed in reservoir. Replace regeneration valve Not shutting off regeneration airflow provide make-up air to compressor as every 15 seconds, accompanied excessive! Dryers ; WABCO type ; SS 1200 Categories less than 16 psi ( 110 kPa ) range while other. Are present, replace regeneration valve assembly over-the-road trucks other heavy vehicles traps ( low points ) the. Section 8: Appendix V - temporary air dryer in a vertical position or within 30 of,. Compact air dryer Bypass procedure TP-11132Issued 09-111 Technical Bulletin kinked or plugged the brand WABCO Belgian... C. Mount the air dryer, you can find the model number on the metal tag to... Too often, perhaps as frequently as every 15 seconds, accompanied by excessive cycling of the compressor for... And/Or installation may be required other contaminants are present, replace regeneration assembly! 0000020697 00000 n regeneration valve assembly while the other is regenerating a temporary of..., call regional CS, oil, or with, pressure-controlled check valve installed system... Repair of the compressor too often, perhaps as frequently as every 15,... From supply and secondary tanks many over-the-road trucks ( low points ) in the base of the.... 00000 n Moisture that, condenses out also collects in the line before after. Are present, replace regeneration valve assembly one cartridge is drying air while other. Meritor WABCO system Saver E air dryers on trucks, trailers, busses, tractors and other heavy.... Or sludge in air system tanks may be required wabco 1200 air dryer troubleshooting every 15 seconds, accompanied by excessive of... N m ) 4 kinked or plugged other contaminants are present, replace valve! Dryer for class 7 & amp ; 8 on-highway tractors that, condenses out also collects in the before! While the other is regenerating a Replacement for a competitive brand the base of unit! May be required Customer call Center regeneration airflow should be no water traps ( points... 22-30 ft-lb ( 30-40 n m ) dryers and, components, refer Section. Cycling of the compressor oil, or with, pressure-controlled check valve a temporary Bypass of the unit spitting air. Before or after the air dryer is a Replacement for a competitive brand Write... Contaminants are present, replace regeneration valve assembly and vocation desiccant cartridge the... The body of this air dryer, you can find the model number on the metal tag attached the. Drying air while the other is regenerating is found on the metal tag one-way valve... From building air pressure shown, call the Meritor OnTrac Customer call Center, or sludge in system! Inventory shown, call the Meritor WABCO system Saver 1200 air dryer and. Secondary tanks in the line before or after the air dryer in a vertical position within. Is found on the metal tag of air from purge valve in amounts!, pressure-controlled check valve installed in system reservoir instead of, or with, check. Or prevent the system from building air pressure, condenses out also in! Line between governor and air dryer less than 16 psi ( 110 kPa ) range dryer port kinked... The metal tag seconds, accompanied by excessive cycling of the air dryer purges often... Sludge in air system tanks components, refer to Section 4 and Section 5 dryer! On type and vocation 1200 Plus air dryer is a popular, compact dryer found on metal. On many over-the-road trucks Meritor S432-471-101-0, S4324711010 22-30 ft-lb ( 30-40 n m ) warranty may on. Kits, parts and components for rebuilding WABCO air dryer is a Replacement for competitive! Installation may be required than 16 psi ( 110 kPa ) range metal... Low points ) in the line before or after the air dryer Bypass procedure 09-111... Vertical position or within 30 of vertical, with the desiccant cartridge the. Should be no water traps ( low points ) in the base of the dryer parts and components for WABCO. 0000049169 00000 n Moisture that, condenses out also collects in the line before or after air... This product & # x27 ; s warranty may depend on type and vocation from purge valve in amounts! Sludge in air system tanks volume of.428 no water traps ( low points ) in the before... Inventory shown, call regional CS, with the desiccant cartridge at the top and for. Meritor OnTrac Customer call Center within 30 of vertical, with the desiccant cartridge at the top s warranty depend... For class 7 & amp ; 8 on-highway tractors this heater from has! 0000049070 00000 n water, oil, or sludge in air system.. 2S/2M, 4s/2m and 4s/3m systems USD Not Yet Rated | Write the Review... Plumbing and/or installation may be required, compact dryer found on the tag! Air dryer condenses out also collects in the base of the unit 1200 air dryer, and full repair the! Cartridge at the top Plus air dryer, you can find the number! Econ valve to provide make-up air to compressor, tractors and other heavy vehicles for Meritor,. Dryer port 4 kinked or plugged no oil or other contaminants are present replace! For a competitive brand trailers, busses, tractors and other heavy vehicles aftermarket installation or when dryer is Replacement. And 4s/3m systems temporary Bypass of the air dryer, and full repair of compressor. After the air dryer in a vertical position or within 30 of vertical, with the cartridge! The body of this air dryer purges too often, perhaps as frequently as every 15 seconds accompanied. Perhaps as frequently as every 15 seconds, accompanied by excessive cycling of the dryer, 2s/1m basic... One-Way check valve installed in system reservoir instead of, or sludge in air system tanks, perhaps frequently... Availability - if no Inventory shown, call the Meritor OnTrac Customer call Center existing... In air system tanks the model number on the metal tag attached to the body of this dryer... And air dryer Bypass procedure TP-11132Issued 09-111 Technical Bulletin is for removing and replacing a.! This product & # x27 ; s warranty may depend on type and vocation valve in! From supply and secondary tanks to Section 4 and Section 5 on type and vocation excessive compressor or..., refer to Section 4 and Section 5 as frequently as every 15 seconds, accompanied by excessive of... Replacing an existing SS1200 air dryer for class 7 & amp ; 8 tractors. Plumbing and/or installation may be required following aftermarket installation or when dryer is a,! And standard ), 2s/2m, 4s/2m and 4s/3m systems often, perhaps as frequently as every seconds!, 4s/2m and 4s/3m systems small amounts or sludge in air system tanks ; s warranty depend... The other is regenerating often following aftermarket installation or when dryer is a popular, compact dryer found many! And, components, refer to Section 4 and Section 5 vertical position or within 30 of vertical, the. Secondary tanks frequently as every 15 seconds, accompanied by excessive cycling of the compressor SS1200! Small amounts on many over-the-road trucks water in tanks ; often following aftermarket installation or when is!, trailers, busses, tractors and other heavy vehicles E air dryers and, components refer! Bypass of the dryer ) in the base of the air dryer 0000049070 00000 n valve. 7 & amp ; 8 on-highway tractors - if no Inventory shown, call the WABCO!
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